Measuring ore grindability in rod mills. The Bond Rod Mill Work Index is a measure of the resistance of the material to grinding in a rod mill. It can be used to determine the grinding power required for a given throughput of material under rod mill grinding conditions. It is a 'locked cycle' test conducted in closed circuit with a laboratory ...
Processed limestone crushing and milling circuits processed limestone crushing and milling circuits a mill is a device that breaks solid materials into smaller pieces by grinding crushing or cutting such comminution is an important unit operation in many processes there are many different types of mills and many types of materials processed .
Rod Mills, How Do They Work? Rod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill. To prevent the …
A "Bond" rod mill work index is to be determined in an apparatus with a wave liner. The author is aware of four laboratories that offer a rod mill work index test where the lining of the mill is either smooth, or smooth with a small number of primitive lifters that do not constitute a wave liner (one of
13. Limestone. 16. Gold Ores. The kilowatt-hours per tone (kWh/t) will work out your work index. The number of kittowatts consumed in a hour divided by the tonnes of rock gives you your work index. Remember, the higher the Work Index the more work required to crush the rock. This will impact the equipment chosen for your project.
Index Terms — Ball mill, Bond Work Index, Comminution, Grindability, Liberation, Limestone, Ultra-fine particles 1 I NTRODUCTION N a mineral process ing plant, comminutio n …
Ball Mill Bond Work Index for Limestone – Ore Beneficiation Plant. The Bond Work Index indicates a relative grindability of the limestone.The Work Index number is developed by grinding a small sample of the material in a … »More detailed
The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
Bond Mill Work Index Of Limestone, Ball Mill. Limestone bond work index hammer mill mc machinery limestone bond ball mill work index rod mill limestone grinding mm to mm size wiersmaenzoonnlod mill limestone grinding 10 mm to0 mm size 20 tp h the bond index ball mill rod mill bt 100 xl is used in the planning of in a size range from 25 mm down ...
WORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1
The rod mill work index laboratory test is conducted by grinding an ore sample prepared to 80% passing 12.7 mm (½ inch, the original test being developed in imperial units) to a product size of approximately 1 mm (in the original and still the standard, 14 mesh; see Chapter 4 for definition of mesh), thus determining the rod mill work index ...
Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit
Assume the test Wi of the rod mill (9.5) applies from the actual rod mill feed size of 19,300 µm (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 µm) to a rod mill (circuit) product size of 1,000 µm. 10 10 W1( –––––––－–––––––––) (
Overflow rod mill is the most common mining rod mill model. The product particle size is finer than the other two rod mills, generally used to grind the crushed products, and then provide it to the ball mill for further grinding. End peripheral ore discharge rod mill. The discharge end of this mining rod mill is located at the end of the barrel.
Rod Mill Work Index Table. Here is a list presented in table form of Rod Mill Work Index as tested/presented by SME handbook of mineral processing, N.L Weiss Editor, N.Y. 1985. Source 6. Source 6 KWh/t. Source 6.
Bond rod mill work index results from Australian laboratories with smooth liners should not be used in the SAGMILLING.COM models. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test must achieve a steady-state before completion.
A Bond ball mill work index is then performed on the mill product for the design of SAG-ball mill circuits. This is important because it was found that there was a 1–1.5 kWh/t higher ball mill work index if the –3.35 mm ball mill test feed size is obtained by SAG mill grinding compared with crushing.
rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi
The Bond work index determination according to the standard Bond's test is done on all these samples with compara-tive sieve size of 74, 105 and 150 microns. The Bond Work Index is calculated using the formula (Bond, 1961): (√ √) (1) where: W i – Bond work index (kWh/t); P c – test sieve mesh size (µm);
rod mill work index limestone. C O N S U L T I N G L T D TECHNICAL MEMORANDUM. EF5BM= P80 103 1145 P80 3 The EF4 formula requires both the rod mill and ball mill work index rod mill Wi is used to calculate the optimal feed size and because this is a single-stage ball mill calculation the F80 is actually the rod mill feed size 10 000 181 m from ...
Source 4: Tenova Bateman mills (AG/SAG, Rod, Ball Mills) Source 5: Doering international Source 6: SME handbook of mineral processing, N.L Weiss Editor, NY 1985. Bond Work Index Tester
The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of …
Rod Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8' dia. rod mill to 1 mm Closed circuit 8' dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL ...
Rod Mills - your solution for grinding coarse materials. Available in multiple sizes. Designs extend to 15 feet x 22 feet (21 feet effective). Though mill length is limited by manufacturing constraints for the grinding rods, our Rod Mills are available in …
Ball Mill Bond Work Index For Limestone | Crusher News. ball mill bond work index for limestone – Basalt Crusher. Bond abrasion indices (Ai's) vary from a low of 0.026 for limestone through 0.18 … Bond rod mill work … »More detailed
the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard - rock because of high energy consumption and low grindability rate. Index Terms — Ball mill, Bond Work Index, Comminution, Grindability, Liberation, Limestone, Ultra-fine particles
The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm. Any screen size below 600µm can be used for the testwork depending on your requirements. Bond Rod Mill Grindability Test
Data: Bond Work Index of 11.6 kWh/tonne Bulk density of 1440 kg/m (assume constant throughout crushing) Angle of repose is 38° Table 2: Guidelines for grinding equipment Size of Feed (mm) Equipment Gyratory crushers Jaw crushers Cone crushers Impact breakers Rod mills Ball mills Hammer mills Jet mills 200-2000 100-1000 50-300 50 300 5-20 1-10 ...